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Recycled Thermoplastic Polyurethanes: A Sustainable Solution for Industry

05/07/2023
Thermoplastic elastomers

In the plastics industry, thermoplastic polyurethanes (TPUs) have gained popularity due to their unique properties of elasticity, strength and durability.

However, growing environmental awareness has led to the search for more sustainable solutions, such as recycled thermoplastic polyurethanes.

In this article, we will explore the characteristics, benefits and applications of recycled thermoplastic polyurethanes as an environmentally friendly alternative.

Recycling thermoplastic polyurethanes


Recycled thermoplastic polyurethanes represent a sustainable solution within the plastics industry. 

These materials, also known as recycled TPUs, are produced through the recycling process of waste thermoplastic polyurethanes from various sources, such as production waste products and post-consumer items.

The recycling process for thermoplastic polyurethanes involves several steps that differ slightly depending on whether the material is post-production or post-consumer.

In both cases, thermoplastic polyurethanes are initially sorted and subjected to a grinding process to reduce them to smaller particles.

Subsequently, in the case of post-consumer waste TPU, further sorting of the components takes place, such as separation of the flexible and rigid components of the material.

After grinding, we move on to the drying stage, which is essential to maintain high quality since we are talking about hygroscopic material, i.e. capable of absorbing moisture when exposed to air.

The last stage is regranulation or regeneration, the material is brought back to its usable state to create new products.

The use of recycled materials such as recycled thermoplastic polyurethanes is of paramount importance in reducing environmental impact.

Reducing dependence on virgin resources and promoting the recycling of plastic materials helps reduce the extraction of raw materials, energy consumption and greenhouse gas emissions associated with the production of new materials.

In addition, recycling thermoplastic polyurethanes reduces the amount of waste going to landfill or incineration, thus contributing to sustainable waste management.

The advantages of using recycled thermoplastic elastomers


The use of recycled thermoplastic polyurethanes offers numerous advantages in terms of environmental sustainability.

Reduction in virgin resource consumption and greenhouse gas emissions

These materials contribute to the conservation of limited natural resources, such as oil, which is an essential component in the production of virgin polyurethanes.

Furthermore, the use of recycled TPU reduces the emission of greenhouse gases associated with the production of new materials, thus contributing to climate change mitigation.

Maintaining the elastic properties, strength and durability of original TPUs


A significant advantage of recycled thermoplastic polyurethanes is their ability to retain the technical properties of virgin TPUs. Despite the recycling process, recycled TPUs retain the elasticity, strength and durability typical of the original materials. This means that they can be used in a wide range of applications without compromisingperformance.

Retaining these properties makes recycled thermoplastic polyurethanes are liable choice for products and components that require flexibility, wear resistance and longevity. 

This includes applications in the automotive industry, clothing and footwear, sporting goods and construction, and also sees opportunities in areas such as electronics, packaging and sustainable mobility.

⦁ Reducing production costs and improving profitability


Besides the environmental aspect, the use of recycled thermoplastic polyurethanes also offers economic advantages. Using recycled materials can reduce production costs and improve company profitability.

⦁ Increasing the attractiveness of your brandand products from green perspective


In addition, the adoption of sustainable solutions can contribute to a company's image, increasing its attractiveness to sustainability - oriented consumers and businesspartners.

Gianecotrusted supplier for recycled thermoplastic elastomers


In conclusion, recycled thermoplastic polyurethanes represent a sustainable perspective in the plastics industry.

The sustainable aspects of recycled thermoplastic polyurethanes combine with the economic benefits, making these materials a responsible choice for companies seeking environmentally friendly and profitable solutions.

The continued evolution of the recycled thermoplastic polyurethanes sector will promote greater adoption of recycled materials and contribute to the transition to a circular and sustainable economy.

Gianeco has been recovering thermoplastic elastomer production waste for more than 10 years and re-issuing recycled granules to the market that can be immediately used in its own production.

Contact us
email: info@gianeco.com
tel: +39 0119370420 




News

Recycled Thermoplastic Polyurethanes: A Sustainable Solution for Industry

05/07/2023
Thermoplastic elastomers

In the plastics industry, thermoplastic polyurethanes (TPUs) have gained popularity due to their unique properties of elasticity, strength and durability.

However, growing environmental awareness has led to the search for more sustainable solutions, such as recycled thermoplastic polyurethanes.

In this article, we will explore the characteristics, benefits and applications of recycled thermoplastic polyurethanes as an environmentally friendly alternative.

Recycling thermoplastic polyurethanes


Recycled thermoplastic polyurethanes represent a sustainable solution within the plastics industry. 

These materials, also known as recycled TPUs, are produced through the recycling process of waste thermoplastic polyurethanes from various sources, such as production waste products and post-consumer items.

The recycling process for thermoplastic polyurethanes involves several steps that differ slightly depending on whether the material is post-production or post-consumer.

In both cases, thermoplastic polyurethanes are initially sorted and subjected to a grinding process to reduce them to smaller particles.

Subsequently, in the case of post-consumer waste TPU, further sorting of the components takes place, such as separation of the flexible and rigid components of the material.

After grinding, we move on to the drying stage, which is essential to maintain high quality since we are talking about hygroscopic material, i.e. capable of absorbing moisture when exposed to air.

The last stage is regranulation or regeneration, the material is brought back to its usable state to create new products.

The use of recycled materials such as recycled thermoplastic polyurethanes is of paramount importance in reducing environmental impact.

Reducing dependence on virgin resources and promoting the recycling of plastic materials helps reduce the extraction of raw materials, energy consumption and greenhouse gas emissions associated with the production of new materials.

In addition, recycling thermoplastic polyurethanes reduces the amount of waste going to landfill or incineration, thus contributing to sustainable waste management.

The advantages of using recycled thermoplastic elastomers


The use of recycled thermoplastic polyurethanes offers numerous advantages in terms of environmental sustainability.

Reduction in virgin resource consumption and greenhouse gas emissions

These materials contribute to the conservation of limited natural resources, such as oil, which is an essential component in the production of virgin polyurethanes.

Furthermore, the use of recycled TPU reduces the emission of greenhouse gases associated with the production of new materials, thus contributing to climate change mitigation.

Maintaining the elastic properties, strength and durability of original TPUs


A significant advantage of recycled thermoplastic polyurethanes is their ability to retain the technical properties of virgin TPUs. Despite the recycling process, recycled TPUs retain the elasticity, strength and durability typical of the original materials. This means that they can be used in a wide range of applications without compromisingperformance.

Retaining these properties makes recycled thermoplastic polyurethanes are liable choice for products and components that require flexibility, wear resistance and longevity. 

This includes applications in the automotive industry, clothing and footwear, sporting goods and construction, and also sees opportunities in areas such as electronics, packaging and sustainable mobility.

⦁ Reducing production costs and improving profitability


Besides the environmental aspect, the use of recycled thermoplastic polyurethanes also offers economic advantages. Using recycled materials can reduce production costs and improve company profitability.

⦁ Increasing the attractiveness of your brandand products from green perspective


In addition, the adoption of sustainable solutions can contribute to a company's image, increasing its attractiveness to sustainability - oriented consumers and businesspartners.

Gianecotrusted supplier for recycled thermoplastic elastomers


In conclusion, recycled thermoplastic polyurethanes represent a sustainable perspective in the plastics industry.

The sustainable aspects of recycled thermoplastic polyurethanes combine with the economic benefits, making these materials a responsible choice for companies seeking environmentally friendly and profitable solutions.

The continued evolution of the recycled thermoplastic polyurethanes sector will promote greater adoption of recycled materials and contribute to the transition to a circular and sustainable economy.

Gianeco has been recovering thermoplastic elastomer production waste for more than 10 years and re-issuing recycled granules to the market that can be immediately used in its own production.

Contact us
email: info@gianeco.com
tel: +39 0119370420 




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